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Continuous and Fully Automatic Filtration
Uninterrupted and Automatic Cleaning
Our machine continuously and fully automatically filters contaminants such as paper, wood, and high-temperature melting plastics from the plastic melt coming from the extruder. This advanced technology enables uninterrupted operation in your production processes and significantly enhances your product quality. The automatic filtration, requiring no operator intervention, helps you save time and increase labor efficiency. The continuous filtration feature minimizes downtime in your production line, maximizing operational efficiency.
Four Scraper Blade Technology
High Filtration Efficiency: Developed with our patented technology, the four scraper blades effectively clean contaminants accumulated on the screen surface, preventing the clogging of screen holes and enhancing the screen's service life and filtration quality. Reduced Maintenance Frequency: In our patented system, the increased number of blades reduces wear per blade, extending their lifespan to 12-14 days. This extends replacement intervals, reduces maintenance frequency, and improves operational efficiency.
Key Advantages of the Core Heat® System
Faster Heating Time
Filtration machines typically require long heating times. Equipped with our patented Core Heat® System, our filter offers up to 50% faster heating compared to traditional systems. This system, which ensures efficient heating to the core of the body, accelerates your production processes and enables seamless, uninterrupted operation.
Efficiency During Long Idle Periods
In conventional systems, only the surface of the filter body is heated, which requires significant preparation after long idle periods. Residual molten plastic solidifies inside, rendering the machine inoperable. This necessitates disassembling the machine, removing the blades and screens, cleaning the parts by heating, and reassembling them—a process that causes substantial time loss.
With our filter, however, the patented Core Heat® System provides efficient heating to the core of the body. As a result, the need for disassembly and cleaning is eliminated, and the machine becomes ready for operation quickly.
LASER SCREEN
Our specially designed steel screen, featuring high hardness and wear resistance, ensures a long service life under challenging working conditions. Manufactured using advanced laser cutting technology, its precise conical holes provide superior filtration and separation performance. The conical structure optimizes material flow, minimizing the risk of clogging and enabling high-precision separation. This design enhances material fluidity while maintaining dimensional accuracy during separation, maximizing efficiency.
With its heat-treated and reinforced structure, it offers dimensional stability and durability. Combining quality and efficiency, this product stands out in laser filter applications.
WASTE COOLER
The waste cooler system efficiently converts molten waste plastics from liquid to semi-solid form, enabling effective discharge.Very low melt losses even at high contamination levels.
Key Advantages of the Rail Cleaning System
Enhanced Workplace Safety and Expanded Working Area
Our patented Rail Cleaning System technology ensures the safe and controlled opening of the filter body as it moves along rails. This eliminates the risk of collisions and burns that can occur with crane systems, providing a wider and safer workspace. This innovative system accelerates maintenance and repair processes, making them effortless. It reduces maintenance and cleaning times, ensuring minimal disruption to production.
TECHNICAL DATA AND MACHINE CONFIGURATION
Benefits
Extremely Low Melt Losses: Ensures high efficiency with minimal material loss.
Stable Pressure: Provides a more reliable process with consistent pressure at the filter outlet.
Specially Cooled Melt Waste Screw: Equipped with a dedicated cooling system to efficiently manage melt waste.
Long-Lasting Filter: Can operate for weeks without the need for screen replacement, depending on the material and application.
Completely Closed System: Prevents air entrapment with its fully enclosed design, enhancing process safety.
Simple Maintenance: Maintenance is quick and hassle-free thanks to the Rail Cleaning System.
Applications and Melt Loss Data
PolyFil® Laser Filter ensures effective separation of various contaminants in recycling processes while minimizing melt loss. The table presents materials used in different applications, associated contaminants, and melt loss rates.
